Deploying ANYmal at a Cement Plant
June 23, 5:00 PM
The four-legged robot ANYmal, created by ANYbotics, is now a key asset at the Vigier Ciment cement facility, where it carries out autonomous inspections. Since it began operations in early 2025, the robot has completed over 33,000 checks, uncovering critical defects that prevented roughly $630,000 in potential losses. In 16 months of continuous use, the machine has experienced zero breakdowns.
Technical Milestones and Defect Detection
ANYmal inspects more than 450 predetermined points across six levels and three plant sites. The entire industrial complex contains over 1,000 machines. Thanks to the robot’s deployment, four major findings have transformed maintenance strategies. One of the most critical discoveries was a crack in the crusher foundation.
- Thermal monitoring detected a bearing temperature spike to 140 °C, allowing crews to schedule an eight-hour repair instead of facing an emergency failure.
- Gas sensing identified ammonia exposure levels at unloading platforms.
- Acoustic imaging revealed air leaks in filtration systems located 50 meters high.
The acoustic imaging system can pinpoint such leaks from up to 50 meters away.
The maintenance team highlighted ANYmal’s value, stating: 'Over 16 months, with no robot failures, it has helped the maintenance crew keep operations running smoothly, keep technicians out of hazardous areas, and recover more than the cost of running the program.' — Source: ANYbotics YouTube video.
Bringing robotics like ANYmal into industrial settings does more than boost maintenance efficiency—it also dramatically lowers risks for workers. Innovations in this area could become essential for ensuring safety and stability in production processes, a top priority for modern industrial companies aiming to cut costs and increase productivity.
As advancements in robotics continue to reshape industrial landscapes, similar innovations are making a significant impact in healthcare. For instance, a recent trial at a hospital in Milan involves the Alter-Ego robot, designed to assist patients with ALS, showcasing how technology is enhancing patient care and support. Such developments not only improve operational efficiency but also highlight the transformative power of robotics in various sectors.